Electric Galvanzied Welded Wire Mesh

Electric Galvanized Welded Wire Mesh

Electric galvanized welded wire mesh (post-electroplating), a high-performance and cost-effective metal mesh product, is specifically designed for animal breeding scenarios, integrating durability, corrosion resistance and practicality. It is widely recognized in the global animal husbandry industry for its stable quality, easy installation and wide adaptability。

1. Material

The core material of our electric galvanized welded wire mesh (post-electroplating) is high-quality low-carbon steel wire, mainly adopting SWRM 8 / SAE 1006-1018 low-carbon steel coils. This material features excellent ductility, strong tensile strength and good weldability, ensuring that the mesh is not easy to break or deform even under the impact and collision of animals. It is non-toxic, odorless and harmless to animals, complying with international environmental protection standards (ISO 9001) and fully suitable for long-term contact with livestock and poultry. In addition, we also provide optional stainless steel wire materials according to customer needs to meet higher corrosion resistance requirements in harsh breeding environments.

2. Manufacturing Process

The production of electric galvanized welded wire mesh (post-electroplating) follows a strict 6-step automated workflow to ensure product consistency and quality stability:

1.Wire Drawing: High-quality low-carbon steel coils are drawn into steel wires with precise diameters through professional wire drawing equipment, with a diameter tolerance of ≤±0.02mm, and the wires are softened if necessary to enhance flexibility and firmness.

2.Wire Straightening: Automated straightening equipment is used to ensure that the steel wires are straight and evenly aligned, which is crucial for the uniformity of subsequent mesh sizes.

3.CNC Welding: Digital automatic welding equipment is adopted for row welding. The welding points are uniform and firm, with a tensile strength of ≥300N per welding point, avoiding loose welding or missing welding. The whole mesh surface is flat and free of distortion, and will not loosen even if partially cut or stressed.

4.Pre-Galvanization Treatment: Before electroplating, the welded mesh is thoroughly decontaminated and derusted to remove oil stains, rust and impurities on the surface. This step is critical to ensure that the zinc layer can be firmly attached to the mesh surface and improve the corrosion resistance of the product.

5.Post-Electroplating (Core Process): The treated welded mesh is subjected to electroplating processing, which is the key difference between post-electroplating and pre-electroplating. The mesh is placed in an environmentally friendly electroplating tank with anode (zinc) and cathode. Through electrochemical reaction, zinc ions in the solution are uniformly deposited on the surface of the mesh (including all welding points), forming a dense and uniform zinc protective layer.

6.Post-Treatment & Quality Inspection: After electroplating, the mesh undergoes passivation and oil coating treatment. Passivation forms a dense chemical conversion film on the zinc layer to further improve corrosion resistance, and oil coating prevents the zinc layer from oxidizing and generating white rust during transportation and storage. Finally, 100% welding point pull test and zinc layer thickness detection are carried out to ensure that all products meet international standards before leaving the factory.

3. Post-Electroplating Process Details

The post-electroplating process of our electric galvanized welded wire mesh is environmentally friendly, efficient and stable, focusing on solving the problem of poor corrosion resistance of welding points in pre-electroplating products:

•Electroplating Solution: Adopt environmentally friendly zinc plating solution, free of harmful substances such as hexavalent chromium, complying with RoHS environmental standards, and no pollution to the environment during production.

•Zinc Layer Thickness: The thickness of the zinc layer is controlled at 8-15μm, which is uniform and dense, ensuring that every part of the mesh (including welding points) is fully covered, effectively isolating air, moisture and other corrosive factors, and greatly improving the service life of the mesh.

•Process Advantages: Compared with pre-electroplating (galvanizing first and then welding), post-electroplating avoids the damage of welding high temperature to the zinc layer, making the zinc layer at the welding point as complete and firm as other parts, with better overall corrosion resistance. At the same time, the electroplated surface is smooth and bright, with good aesthetic performance, and can also play a certain decorative role in the breeding site.

4. Specifications & Models

We provide a variety of standard specifications and support custom design to meet the breeding needs of different animals (such as chickens, ducks, rabbits, pigeons, mink, cattle, sheep, etc.). The main specifications are as follows, and all parameters can be customized according to customer requirements:

Note: For small animals such as rabbits, pigeons and mink, we recommend fine mesh sizes (6.35×6.35mm – 12.7×12.7mm) to prevent escape; for large livestock such as cattle and sheep, we recommend thick wire diameter (1.8mm – 3.0mm) and large mesh size (25.4×25.4mm – 50×50mm) to ensure structural strength.

5. Applications (Focus on Animal Husbandry)

Our electric galvanized welded wire mesh (post-electroplating) is mainly used in the field of animal husbandry, with wide applicability, and is the ideal mesh material for modern breeding farms. Its main applications include:

•Poultry Breeding: Used to make chicken coops, duck coops, pigeon cages, quail cages, etc. The smooth mesh surface will not scratch the poultry feathers, and the dense zinc layer can prevent corrosion caused by poultry manure and drinking water, ensuring a clean and safe breeding environment.

•Livestock Breeding: Used as enclosures, fences and pens for cattle, sheep, pigs, horses, etc. The firm welding points and high tensile strength can resist the impact and collision of livestock, and the corrosion resistance can adapt to outdoor and humid breeding environments (such as farms, pastures).

•Small Animal Breeding: Used to make cages for rabbits, mink, hamsters, etc. The fine mesh size can prevent small animals from escaping, and the non-toxic and smooth surface will not harm the animals, which is suitable for family breeding and large-scale breeding bases.

•Breeding Site Partition: Used to partition different breeding areas in the farm (such as breeding area, feeding area, isolation area), which is convenient for management and prevents the spread of diseases. It can also be used as a protective net around the farm to prevent wild animals from breaking into and damaging the breeding environment.

6. Packaging Method

To ensure that the electric galvanized welded wire mesh (post-electroplating) is not damaged during transportation and storage, we adopt professional packaging methods, which are moisture-proof, anti-collision and anti-zinc layer damage, and can be customized according to the transportation method (sea, land, air) and customer requirements:

•Roll Packaging: Each roll of mesh is first wrapped with waterproof paper and plastic film, then wrapped with shrink film to enhance moisture-proof and dust-proof performance.

•Panel Packaging: The mesh panels are stacked neatly, the whole stack is wrapped with waterproof plastic film and fixed with wooden pallets (fumigated) to ensure stability during transportation, suitable for large-size panel products.

•Additional Protection: For long-distance sea transportation, we add moisture-proof desiccant in the packaging to prevent the zinc layer from oxidizing due to humid environment; the outer packaging is marked with clear labels, including product name, specifications, quantity, weight, warning signs (waterproof, anti-collision) and other information, which is convenient for customs clearance and inspection.

7. After-Sales Service

We are committed to providing global customers with high-quality pre-sales, in-sales and after-sales services, solving all problems encountered by customers in the process of purchasing and using, and establishing long-term and stable cooperative relations:

•Pre-Sales Service: Provide free product samples and detailed technical parameters; professional sales team answers customer questions about specifications, materials, prices and customization in a timely manner; according to the customer’s breeding needs, provide personalized product selection suggestions and customization schemes.

•In-Sales Service: Track the production progress in real time and feed back to customers; provide production photos and inspection reports to ensure that the products meet the customer’s requirements; coordinate the logistics and transportation, and choose the most cost-effective transportation method according to the customer’s location, ensuring on-time delivery.

•After-Sales Service: Provide 1-3 years of quality guarantee. If the product has quality problems (such as loose welding, zinc layer falling off, wire breaking, etc.) within the guarantee period, we will provide free replacement or repair services after confirming the problem; provide 24-hour online technical support to answer questions about product installation, use and maintenance; for large-scale orders, send professional technicians to provide on-site installation guidance if necessary.

•Feedback Mechanism: We attach great importance to customer feedback, collect customer opinions and suggestions in a timely manner, continuously optimize product quality and service level, and ensure customer satisfaction.

8. Product Advantages

Compared with other similar products, our electric galvanized welded wire mesh (post-electroplating) has obvious advantages, which is more in line with the needs of the animal husbandry industry:

•Superior Corrosion Resistance: Post-electroplating process ensures that the zinc layer covers all parts, especially the welding points, which is more corrosion-resistant than pre-electroplating products, and can adapt to humid, dusty and other harsh breeding environments, with a service life of 3-5 years indoors and 1-2 years outdoors (unprotected).

•Firm and Durable: High-quality low-carbon steel material and CNC automatic welding ensure that the mesh has strong tensile strength and impact resistance, and is not easy to deform or break, which can withstand the collision of livestock and poultry for a long time.

•Animal-Friendly: Non-toxic, odorless, smooth surface, no burrs, will not scratch animals, and is suitable for long-term contact with livestock and poultry.

•Easy to Install: Light weight, flexible, can be cut and bent according to the site size, and can be installed quickly with fixtures such as screws and clips, saving time and labor costs.

•Cost-Effective: Reasonable price, long service life, low maintenance cost, and can reduce the overall breeding cost for customers; support small-batch customization, meeting the needs of different scale breeding farms.

Our electric galvanized welded wire mesh (post-electroplating) is produced in strict accordance with international standards, with stable quality and complete specifications, and is deeply trusted by customers in the global animal husbandry industry. We welcome customers from all over the world to consult, customize and cooperate with us, and we will provide you with the most professional products and services.